Induction Furnace Energy Efficiency For Aluminum Melting
How Induction Heating Works
How exactly does induction heating work? It helps to have a basic understanding of the principles of electricity. When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday's Law, if the secondaryof the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup shown at right, a solid state RF power supply sends an AC current through an inductor (often a copper coil),and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
As shown in the second diagram, these eddy currents flow against the electrical resistivity of the metal, generating precise and localized heat without any direct contact between the part and the inductor. This heating occurs with both magnetic and non-magnetic parts, and is often referred to as the "Joule effect", referring to Joule's first law a scientific formula expressing the relationship between heat produced by electrical current passed through a conductor.
Secondarily, additional heat is produced within magnetic parts through hysteresis internal friction that is created when magnetic parts pass through the inductor. Magnetic materials naturally offer electrical resistance to the rapidly changing magnetic fields within the inductor. This resistance produces internal friction which in turn produces heat.
In the process of heating the material, there is therefore no contact between the inductor and the part, and neither are there any combustion gases. The material to be heated can be located in a setting isolated from the power supply; submerged in a liquid, covered by isolated substances, in gaseous atmospheres or even in a vacuum.
The advantage of induction heating equipment:
A> Fast heating
B> Wide coverage heating
C>Easy installation
D>Easy operation
E>Fast start-up
F>Low power consumption
G>High effectiveness
H>Comprehensive protection
I>Controllable temperature
J>Comprehensive full load design
K>Small size and light weight
L>Elimination of high voltage
Main Parts Of the melting furnace system
1>M.F Induction Heating Generator Power Supply
2>Melting Furnace
Main Character Of IGBT melting furnace
1> IGBT Control power supply,own high efficient,small size,light weight.Can constant work 24 hours.
2>Suitable for steel,iron,copper,brass,gold,silver,zinc,aluminum and etc.
3>Fast melting,low noise,good for environment.
4>Easy change graphite crucible.
5>SGS,CE,ROSH,FCC Approve.
Extra accessories accept choose,
1>Chiller
2>Customer design Coil
3>Crucible Tongs
4>Heat-Resistant Gloves
5>Protective apron
Parameter
| Model |
Steel,Iron |
Copper,brass,silver |
Aluminum |
| GY-15KW |
|
1~10KG |
3KG |
| GY-25KW |
5KG |
20KG |
6KG |
| GY-40KW |
10KG |
40KG |
15KG |
| GY-60KW |
25KG |
60KG |
30KG |
| GY-100KW |
50KG |
150KG |
70KG |
| GY-160KW |
100KG |
200KG |
100KG |
| GY-200KW |
|
250KG |
200KG |
Delivery Time: within 25 workdays.
Shipping Term:By sea,By air,by express.
About service question:
Q: Why choose GuangYuan Company?
A: We are manufacture which had in this filed for nearly 20 years.No matter quality,price,service,delivery time,we all have large advantage.
Q:How to choose suitable machine?
A:You can tell us your application,need forging,hardening,welding,melting or other,pass me workpiece material & size,Temperature requirement and heating time requirement.Then we will recommend fit machine for you reference.
Q:How about the machine payment term&delivery time&Shipping term?
A: Our company payment term accept T/T,Western Union,L/C and so on.Small machine delivery time is 3~7 workdays.Big machine delivery time 15~25 workdays.Shipping term accept EXW,FOB,CIF and so on.
Q:How about the machine warranty?
A:Our goods support one year warranty not by personal purpose,support technical service all life.
During the warranty,if machine have problem need change spare parts,we can replace for you charge free.
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