Hot Sale 100KW Shaft Quenching Induction Hardening Tools
Our Induction Heating Machine adopts the most advanced technology MOS-FET,IGBT frequency conversion control to ensure high efficiency and maximum out-put power.
Call us for money-saving,apply for heating,brazing,annealing,hardening,melting and so on.Benefit from our induction heating consultants nearly 20years experiences creating precision heating treatment solutions.
Induction heating system division
| Type |
UHF(Ultra-high Frequency) |
HF(High Frequency) |
SF(Super Audio Frequency) |
MF(Medium Frequency) |
| Frequency |
>=200 KHz |
30KHz~150KHz |
10KHz~50KHz |
1KHz~20KHz |
| Based |
IGBT or MOSFET |
IGBT |
IGBT |
IGBT or SCR |
| Cooled Type |
Water |
Water |
Water |
Water |
| Application Description |
Ultra-high frequency induction heaters are often used for quenching or hardening work, higher output frequency will bring thinner hardening depth and faster heating speed (some applications need 0.1mm~2mm hardening depth, then only ultra-high frequency machines can satisfy these works). |
High frequency induction heaters are often used for brazing, jointing , normal quenching or small forging work. |
Radio frequency induction heaters are often used for hardening, brazing, welding , normal quenching, forging and forging work. |
Medium frequency induction heaters are often used for forging or melting or big depth quenching work. |
Application of Induction Heating Machine:
A. Induction Heating/Forging
Induction heating - a highly efficient technology for heating metals in very short times
Induction Heating offers a controllable and localized method of heat without contact to the parts (components) being heated. The heat is generated by inducing an alternating magnetic field into electrically conductive materials. Induction Heating technology is very low cost to run and normally creates significant costs savings versus other traditional process heating technologies.
B. Heat Treatment (surface quench):
Induction hardening --excellent hardness distribution with minimal deformations
Induction hardening is the process by which metal is heated then rapidly cooled in order to increase the hardness of the material.
Induction hardening offers considerable advantages over conventional methods. However, induction hardening also places the high demands on the generators and the inductor used. Ideal hardening results can only be achieved by perfectly matching a precisely controlled energy source with optimum inductor design.
C. Induction Brazing Welding
Induction brazing - the joining procedure for high-quality joints of metallic parts
Induction brazing of copper, copper alloys, brass, aluminum, iron, steel, stainless steel, and all types of carbides. In addition, materials such as tungsten, chromium, nickel, nickel alloys, cobalt and precious metals can also be joined by induction brazing.
Induction Heating System Main component
Parameter:
| Model |
GYM-100AB (Three phase) |
| work power |
340V-430V |
| Maximum input current |
150A |
| Output power |
100KW |
| fluctuating frequency |
1-20khz |
| output current |
400-4000A |
| the flow rate of cooling water |
0.08-0.16Mpa 10L/Min |
| water temperature protection point |
50C |
| product size |
main : 820x600x1060mm |
| transformer : 870x430x750 mm |
| net weight |
main : 110gks |
| transformer : 79.5kgs |
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.
Extra accessories accept choose,
1>Chiller
2>Customer design Coil
3>Infrared Thermometer
4>Back-up Electronic Boards
5>Forging Furnace,Melting Furnace,Hardening Fixture
Company Information:
About service question:
Q: Why choose GuangYuan Company?
A: We are manufacture which had in this filed for nearly 20 years.No matter quality,price,service,delivery time,we all have large advantage.
Q:How to choose suitable machine?
A:You can tell us your application,need forging,hardening,welding,melting or other,pass me workpiece material & size,Temperature requirement and heating time requirement.Then we will recommend fit machine for you reference.
Q:How about the machine payment term&delivery time&Shipping term?
A: Our company payment term accept T/T,Western Union,L/C and so on.Small machine delivery time is 3~7 workdays.Big machine delivery time 15~25 workdays.Shipping term accept EXW,FOB,CIF and so on.
Q:How about the machine warranty?
A:Our goods support one year warranty not by personal purpose,support technical service all life.
During the warranty,if machine have problem need change spare parts,we can replace for you charge free.
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