High Quality Induction Heating Machine For Ball Peen Hammer Harden
Main Feature
Induction hardening is a process used for the surface hardening of steel and other alloy components. The parts to be heat treated are placed inside a water cooled copper coil and then heated above their transformation temperature by applying an alternating current to the coil. The alternating current in the coil induces an alternating magnetic field within the work piece, which if made from steel, caused the outer surface of the part to heat to a temperature above the transformation range. Parts are held at that temperature until the appropriate depth of hardening has been achieved, and then quenched in oil, or another media, depending upon the steel type and hardness desired. The core of the component remains unaffected by the treatment and its physical properties are those of the bar from which it was machined or preheat treated. The hardness of the case can be HRC 37 - 58. Carbon and alloy steels with a carbon content in the range 0.40 - 0.45% are most suitable for this process. In some cases, parts made from alloy steels such as 4320, 8620 or 9310, like steel and paper mill rolls, are first carburized to a required case depth and slow cooled, and then induction hardened. This is to realize the benefit of relatively high core mechanical properties, and surface hardness greater than HRC 60, which provides excellent protection.
While induction hardening is most commonly used for steel parts, other alloys such as copper alloys, which are solution treated and tempered, may be induction hardened as well. Applications include hardening bearing races, gears, pinion shafts, crane (and other) wheels and treads, and threaded pipe used for oil patch drilling.
Induction Heating Work Principle
Benefit of Induction Heating
| Induction Heater Benefits: |
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Rapid Heating |
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Precise,repeatable heating |
| » |
Efficiency Heating |
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Safe Heating no flame |
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Easy Installation |
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Fast Start Up |
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Comprehensive Protection,such as over-voltage,over-current,over-heat,water shortage alarm |
Induction Heating Machine application:
Induction Heating Machine Application Filed
Induction Welding
Induction Annealing
Induction Pre-heating
Induction Bolt Heating
Induction Brazing
Induction curing bonding
Induction straightening
Use induction heating to remove paint and coating
Forging
Melting
Induction heating Machine advantages:
Energy saving
No physical contact and less maintenance.
Minimizes the time of heating. Therefore it reduce oxidation and decrease production time.
Easier cleaning processes afterwards
Reduces the heat affected area
Reduced risk causing a more pleasant work environment than conventional methods.
Possibility to automate welding processes which leads to an easier implementing and repetitive process
Parameter:
| Model |
GYSQ-TC-60AB (Three phase) |
| work power |
340V-430V |
| Maximum input current |
90A |
| Output power |
60KW |
| fluctuating frequency |
10-50khz |
| output current |
400-4000A |
| the flow rate of cooling water |
0.08-0.16Mpa 10L/Min |
| water temperature protection point |
50C |
| product size |
main : 808x530x1260mm |
| transformer : 750x400x650 mm |
| net weight |
main : 90gks |
| transformer : 59kgs |
Delivery Time: within 7 workdays.
Shipping Term:By sea,By air,by express.
Extra accessories accept choose,
1>Chiller
2>Customer design Coil
3>Infrared Thermometer
4>Back-up Electronic Boards
5>Forging Furnace,Melting Furnace,Hardening Fixture
Induction Heater Apply following industry
Automotive Industrial,
Generator construction,
Aerospace industry,
Electical engineering,
Home appliance industry,
Tools Making Industry,
Fittings industry,
Air condition industry,
Metal Foundry Industry,
Hardware industry,
Minerals Industry
About service question:
Q:Are you a manufacturer or a trading company?
A:We are a professional manufacturer who have been engaged in this machine for over 20 years.
Q:What's your MOQ?
A:Accept minimum order 1set.
Q:How about warranty?
A:All our machines have one year warranty.
Q:.How to install your machine?
A:There is english manual with the machine. If possible,we can supply install video for you needs.
Q.Which port do you use?
A:Normally we use Shenzhen or Guangzhou or HongKong port. But we can use other ports as you appoint.
Q.How about payment terms and delivery time?
A:For small amount: 100%TT/Western union/Cash in advance.
For big order and large amount: 30% deposit, 70% before shipment.
Q:How about package?
A:Usually machine is packed with wooden case and standard export carton, plywood carton.
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